In the IT sector, talent emerges as a driving force, and Team MT’s achievement as the 1st runner-up in the Hack2Build challenge reaffirms this notion. Hack2Build, an initiative by SAP aimed at presenting innovative solutions through rapid prototyping and this recognition serves as a testament to Team MOURI Tech’s excellence.
By harnessing the power of SAP Build and other SAP BTP products, Team MOURI Tech developed a solution that enables businesses to enhance resource efficiency and mitigate their environmental footprint. Our active participation in proposing sustainable solutions aligns with SAP’s vision, resulting in well-deserved recognition and accolades.
Team MOURI Tech, the first runner-up, showcased Maintain2Sustain—a solution that optimizes resource consumption (energy and water) in the manufacturing process using predictive analytics, machine learning, and IoT devices powered by SAP BTP. Demonstrating exceptional teamwork and collaboration, the MOURI Tech group overpowered strong competitors and achieved remarkable success.
Helping Manufacturers Go Green
The industrial sector accounts for 54% of global energy consumption and 22% of greenhouse gas emissions. Furthermore, industrial operations result in approximately 20% of water consumption and waste heat generation. Distressingly, more than 50% of companies from the manufacturing community currently operate without a definitive sustainable strategy. However, MOURI Tech has developed a smart approach that leverages data from sensors and artificial intelligence to predict equipment failures, optimize maintenance schedules, and reduce downtimes.
Maintain2Sustain leverages IoT-based predictive maintenance to cultivate sustainability and enhance operational efficiency. This smart approach allows enterprises to collect data from a variety of manufacturing equipment and AI to predict equipment failures, optimize maintenance schedules, and reduce downtimes. Maintain2Sustain enables manufacturers to:
- Reduce Carbon Emissions to the tune of 20% by minimizing unplanned downtime and improving equipment performance
- Enhance Equipment Lifespan by 30% by preventing potential failures, resulting in less waste and fewer new investments
- Lower Resource Consumption by 25% leading to lower costs and higher margins
- Improve Supply Chain Sustainability by reducing waste, improving quality, and enhancing customer satisfaction, across the entire supply chain
How Maintain2Sustain Works
- Maintain2Sustain is a comprehensive and scalable platform that can be used across different industries and equipment types. It harnesses these latest AI-powered predictive analytics, IoT-based technologies, and services for enhanced functionality
- SAP AI Core: Build and deploy custom AI models that analyze data from sensors and provide predictive maintenance insights
- Convolutional Neural Networks (CNN): Process image and sound data from cameras and microphones attached to the equipment and detect anomalies, faults, and defects in real-time
- SAP AI Launchpad: Deploy AI models and applications to different devices and environments, monitor their progress, track performance and accuracy, and register updates
- SAP Analytics Cloud (SAC): Visualize data and gather insights that show the impact of our solution on sustainability metrics such as carbon emissions and resource consumption
Use Case - Energy Consumption Reduction at a Manufacturing Unit
- SAP HANA Cloud: Store and process data in a secure and scalable way (SAP HANA Cloud collects and integrates data from different sources, ranging from equipment sensors to ERP systems)
- SAP S/4HANA 2020: Manage core business processes, such as production planning and inventory management, while integrating Maintain2Sustain with existing workflows
- SAP Cloud Application Programming Model (CAPM): Develop and deploy cloud-native applications, and to detect and visualize anomalies in plant and equipment status in each shift, monitoring overall current plant status
Maintain2Sustain – Benefits to Enterprises
Maintain2Sustain can revolutionize the manufacturing sustainability landscape. Breaking free from traditional scheduled maintenance and manual inspections, this cutting-edge solution utilizes real- time data to provide predictive maintenance insights. With this solution, businesses can be empowered to:
- Streamline operations: Reducing unplanned downtime and optimizing maintenance schedules to save up to 40% of maintenance time
- Achieve cost savings: Lessening resource consumption and extending equipment lifespan, thus saving up to 35% on maintenance costs
- Help safeguard the planet: Capping carbon emissions and waste measurably, thus striving to decrease costs by up to 20%
- Improve regulatory compliance: By real-timing data on sustainability metrics, helping companies to comply with regulations and standards with up to 95% accuracy
Embark on your sustainability journey with Maintain2Sustain from MOURI Tech and leverage real-time data and state-of-the-art technologies. Deliver predictive maintenance insights, optimize resources, and drive operational efficiency. Together, let’s build a better, greener tomorrow.
To learn more about Maintain2Sustain by MOURI Tech or for a demo session, please get in touch with us today: inquiry@mouritech.com
Hack2Build - April 28, 2023 | America
Partners showcase solutions in the Hack2Build focusing on SAP sustainability
